Service · GIS Installation
GIS Installation & Commissioning — 66 kV to 500 kV
The engineering problem
GIS erection demands clean-room discipline, controlled gas handling and strict OEM procedures. Contamination, moisture or poor alignment leads to failed tests, partial discharge and costly outages.
Capability
- Bay assembly, alignment and busduct installation
- SF6 and alternative-gas handling, recovery and filling
- Vacuum processing and moisture control
- Gas purity, dew-point and leak testing
- Partial discharge and power-frequency commissioning tests
- OEM procedure compliance and supervision support
Voltage / application
Inputs — client data required
- OEM installation manuals and drawings
- Site readiness and building handover
- Gas-handling and environmental requirements
- Testing and commissioning plan
Deliverables
- Installation records and torque sheets
- Gas handling and mass-balance records
- Moisture, purity and leak test results
- PD and withstand test reports
- Commissioning dossier
Methodology
Stage 1
Site readiness
Check cleanliness, foundations and lifting.
Stage 2
Erection
Assemble bays under controlled conditions.
Stage 3
Gas processing
Evacuate, fill and test each compartment.
Stage 4
Testing
Leak, PD and withstand tests.
Stage 5
Handover
Commissioning dossier issued.
Design gates
Site readiness
Building and foundations accepted
Mechanical complete
Assembly verified
Gas complete
All compartments within specification
Energisation
Tests passed, client approval
Verification — checker / approver model
- 1.Technician performs and records each step
- 2.Supervisor verifies hold points
- 3.OEM representative witnesses where required
- 4.Client witnesses final tests
Standards
Utility requirements
- DNSP connection and design standards (e.g. Ausgrid, Endeavour, Essential, Energex/Ergon, Powercor, SA Power Networks)
- TNSP requirements (e.g. Transgrid, Powerlink, AusNet, ElectraNet, TasNetworks)
- AEMO / National Electricity Rules Chapter 5 connection obligations
- Network operator access, switching and permit-to-work rules
Quality controls
- Inspection and Test Plan with hold and witness points
- Torque and alignment checklists
- Calibrated gas and test instruments
- Non-conformance reporting and close-out
HSE considerations
- Safety in Design (SiD) workshops and hazard register
- HV access, isolation and permit-to-work compliance
- Safe Work Method Statements for high-risk construction work
- Exclusion zones, step/touch potential and induced voltage controls
- Gas handling exposure controls and monitoring
- Lifting plans for heavy components
Sustainability
- SF6 mass-balance accounting and leak minimisation
- Gas recovery and recycling
- Support for SF6-free technologies
Asset lifecycle — ISO 55001 perspective
- Design decisions recorded against asset life-cycle cost (ISO 55001)
- Asset data and as-built records handed over in client asset-register format
- Maintainability and spares strategy considered at design stage
- Baseline gas and PD data recorded for condition monitoring
Interfaces
- OEM supervisors
- Civil and building contractors
- Cable termination teams
- Protection and SCADA commissioning
Typical programme
| Site readiness | 1–2 weeks |
| Erection per bay | 1–2 weeks |
| Gas processing and testing | 1–3 weeks |
Indicative only — actual programme depends on scope, approvals and outage windows.
Case studies
Technical FAQs
Do you handle SF6 alternatives?
Yes, subject to the OEM procedures and equipment for that gas.
Do you perform PD testing?
Yes, as part of commissioning to IEC 60270 or UHF methods.
Capability datasheet
The GIS Installation capability datasheet (PDF) is available on request.
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